ROI CALCULATORS.

Understanding the potential return on investment is a key part of justifying any improvement project. These tools are designed to help you quickly assess the value of automation, process optimisation, or design changes.

Whether you’re in the early stages of planning or reviewing existing data, use the calculators below to estimate the financial impact of your decisions.

ADVANCED

Process ROI Calculator

A more detailed tool based on process-level inputs. This calculator applies mistake-proofing principles to show how specific improvements can reduce errors, cut downtime, and increase throughput. Best for teams with defined workflows or data.

»
ROI ESTIMATION CALCULATOR - Poka-Yoke

ROI CALCULATOR

By Poka-Yoke
The data required for the calculator should be in the quote for the new solution/ equipment provided by your supplier - do get in touch if you have any questions.


Input the total sum quoted for the new equipment/solution that you plan to purchase.
Input the number of product units you expect to manufacture annually with the new solution.
How many hours do you/your coleagues spend working on this process each year.
Enter the cost of non-consumable materials currently required to make your product.
Enter the cost of consumables used during your current process for making your product (eg glues, powders…).
Enter the hourly rate of the operator making this product.
Complete table in full.
Metrics Current New (Expected)
TAKT Time Per Part (sec)
Consumable Used Per Part (g)
Reject Rate (%)
ROI: -
Payback Period: -
Break-even Units: -
Total Annual Savings: £
Cost Per Unit (Current): £-
Units Per Hour: -
Units Per Day: -
Process Efficiency Gain: -
Waste Reduction: -
Machine Utilization: -
Operator Time Saved: -
What is happening on our Instagram?

Through this outlet, our employees share their creativity and passion by taking part in exciting design competitions and challenges.

Let's discuss your next project.

Complete the form below.
STAGE OF LIFE *
REQUIREMENTS *
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.